Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be influenced by the system’s split-type construction.
Fiber Draw Tower FTTH Cable Production Line Fiber Secondary Coating Line
For this specific production line, the listed construction speed is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. When assessing suitability, the complete process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed reaches 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also available for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.
| Process Stage | Technical Specification | Buyer verification |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Review interface settings |
| Curing With UV-LED | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Prepare Line Configuration, Installation, And Operating Conditions
Before the machine is delivered, set aside a dedicated operating area. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. Maintaining these conditions supports equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. A three-phase, five-wire electrical supply rated 380 V ±10% is required.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Account for the main power feed-in cable when planning the site. Connection cables and cable trays are not supplied with the equipment.
The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can reduce setup time and help prevent later delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can help explain setup time and future service requirements.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, confirm the scope of supply and replacement parts.