Fiber-To-The-Home Wire Production Line – Cutting-edge Production System

Have you realized that modern fiber optic cable systems can operate at rates of up to 190 m per minute? This astonishing productivity results from innovative fabrication techniques engineered for swift output.

Such setups are constructed to manage various wire variants, such as service cables and tight buffered cables. The streamlined form factor, commonly less than 26 meters, renders them perfect for modern facilities.

Incorporation into smart factory systems secures smooth performance. By means of MES/ERP connectivity, these compact fiber unit production lines offer unmatched precision and efficiency. Thus, they are preferred for businesses striving to remain at the forefront in the telecommunication sector.

Introduction to FTTH Cable Production Line

Efficient fabrication processes are key to addressing the increasing requirement for reliable connectivity. These configurations aim to manufacture premium light-transmitting wires that energize modern networks. By leveraging modern innovations, they ensure exactness and swiftness in each phase of the production.

What is an FTTH Cable Production Line?

An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. These cables consist of naked fibers secured with steel or FRP, combined with safeguard coverings. This produces a robust and effective system for fast digital connectivity.

It supports diverse materials, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system delivers precise tension control, keeping stability within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our equipment stands out for its accuracy and performance. Here’s why it’s a top choice:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.

Key Features of Our FTTH Cable Production Line

State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our cutting-edge machinery merges exactness, performance, and modern advancements to yield premium performance. Here are the key characteristics establishing our system’s industry-leading status.

Precision Extruder and Adjustment Head

Fundamental to our operation is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees consistent quality throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.

Motorized Fiber Release and Tension Control

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.

Self-Operating Rewinding and Material Acquisition Mechanism

Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.

Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

High Stability and Reliability with Famous Brand Components

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.

The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.

Seamless MES and ERP System Coupling

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.

Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.

Feature	Benefit
FiberCAN-based Control Module	Precise adjustments and real-time monitoring
35KW/h Operational Energy Use	Low-cost energy performance
9-meter Reel Accumulator	Seamless operation
OMRON-based Control Units	Long-lasting accuracy
ERP Integration	Live process supervision

Practical Applications for Our FTTH Cable Line

Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.

Producing FTTH Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Key features include:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Portable die backing for rapid setup modifications
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Advantages of Our FTTH Manufacturing System

Adopting modern fabrication technologies yields numerous benefits to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Boosted Performance and Output

Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Budget-friendly Fiber Optic Setup Solutions

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.

Smooth and Reliable Cable Surface

Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Benefit
Rapid Throughput	Superior output rate
Efficient Power Usage	Cost savings
Negligible Attenuation	Top operational efficacy
1000mm Working Height	Enhanced operator comfort

Conclusion

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.